Steel processing unit child 3
Business Activities
Steel Processing Unit
Prestar Precision Tube Sdn Bhd [200401004690 (643193-X)] (Unit 2)
PROFILE
Prestar Precision Tube Sdn Bhd [200401004690 (643193-X)] (Unit 2) ("PPT-2"),is a manufacturer of mainly cold drawn tubes and precision mechanical tubes based in Malaysia. It is a wholly owned subsidiary
In 2004, PPT was setup to spearhead the penetration into specialty steel tubing products. Currently, PPT has two major divisions:
- Cold Drawn
- ERW Drawn Tubes
- Seamless Drawn Tubes
- Carbon Steel
- Mechanical Tubes
- Structural Pipes
GENERAL VIEW
As an ISO 9001:2015 & TUV accredited company, PPT-2 is committed to implement manufacturing process that emphasize on Quality Excellence and Customer Satisfaction. Moreover, PPT-2 has continuously acquired latest Technology and Technical Know-how, spearheading its advance to achieve the target.
| Divisions: | Cold Drawn | Carbon Steel |
|---|---|---|
| Unit of mills/machinery: | 2 | 5 |
| Annual capacity: | 480 tons | 18,000 tons (39 mil lbs) |
| Core products: |
|
|
COMPANY GOAL
MISSION STATEMENT
We at Prestar Precision Tube Sdn. Bhd, are commited to produce world class quality steel products.
We shall achieve customer satisfaction through quality products and services.
We pledge every effort to continually improve and work with our domestic and International clients to achieve our manual goal.
QUALITY POLICY
- Satisfying clients on each and every project and mandate we execute.
- To achieve client satisfaction through careful management of our work processes.
- To give due attention to value creation through scope, schedule, cost control and with emphasis on continual improvement.
PROCESS FLOW CHART-MECHANICAL TUBES
| 1. Coil Entry | 8. Cooling | 15. Inspection |
| 2. Uncoiler | 9. Sizing | 16. Inspection Using Jig |
| 3. Butt Weld Joint | 10. Turk Heat | 17. Packing & Storage |
| 4. Hoop Cage | 11. Cutting | 18. Final Inspection |
| 5. Forming | 12. Inspection, Flaring Test and Flattening Test | 19. Inspection prior to delivery |
| 6. Electric Resistance Welding | 13. Packing and Storage | 20. Delivery |
| 7. Internal Bead Removal | 14. *Cut-to-length | *Upon customer request |
PROCESS FLOW CHART-WELDED AUSTENITIC PIPES
CUT TO LENGTH
Cutting Length | Cutting Tolerance |
|---|---|
| 50 - 100 mm | + / -0.3 mm |
| 100 - 1000 mm | + / -0.5 mm |
| 1000 - 1500 mm | + / -1.0 mm |
| > 1500 mm | + / -1.5 mm |
*Requirement on Internal Bead Trimming can be arranged, subject to terms and conditions.
The quality control at Prestar Precision is very strict. We conduct intermediate test, ensuring the best quality control are being met, targeting the best quality we could offer, to achieve customer satisfaction.
Q.C. Equipment and testing which available at Prestar:
- Tensile test
- Flattening test
- Flaring test
- Bending test
- Micro structure test
CRITICAL CHECK POINTS:
1. Hourly OD Inspection
2. Bending Test
3. Flattening & Flaring Test
QA : LAB TEST & ONLINE QUALITY INSPECTION
Flattening & Flaring Test
Microstruture Inspection
Steel Processing Unit
Prestar Precision Tube Sdn Bhd [200401004690 (643193-X)] (Unit 2)
PROFILE
Prestar Precision Tube Sdn Bhd (PPT) (643193-X), is a stainless steel welded tube and precision mechanical tube manufacturer based in Malaysia. It is a wholly owned subsidiary of Prestar Resources Berhad (PRB) (123066-A), a steel based company, listed on the main board of Bursa Malaysia.
In 2004, PPT was setup to spearhead the penetration into specialty steel tubing products. Currently, PPT has two major divisions:
Stainless Steel Welded tube
- Welded Austenitic Pipes
- Exhaust Pipes*
Carbon Steel
- Mechanical Tube
- Aluminised Exhaust Pipes*
- Cold Drawn Tubes*
Future Products
GENERAL VIEW
As an ISO 9001:2000 & TUV accredited company, PPT is committed to implement manufacturing process that emphasize on Quality Excellence and Customer Satisfaction. Moreover, PPT has continuously acquired latest Technology and Technical Know-how, spearheading its advance to achieve the target.
| Carbon Steel | Divisions: | Stainless Steel |
|---|---|---|
| Unit of mills/machinery: | 2 | 3 |
| Annual capacity: | 5,000 tons (11 mil lbs) | 18,000 tons (39 mil lbs) |
| Core products: |
|
|
COMPANY GOAL
MISSION STATEMENT
We at Prestar Precision Tube Sdn. Bhd, are commited to produce world class quality steel products.
We shall achieve customer satisfaction through quality products and services.
We pledge every effort to continually improve and work with our domestic and International clients to achieve our manual goal.
QUALITY POLICY
- Satisfying clients on each and every project and mandate we execute.
- To achieve client satisfaction through careful management of our work processes.
- To give due attention to value creation through scope, schedule, cost control and with emphasis on continual improvement.
PROCESS FLOW CHART-MECHANICAL TUBES
| 1. Coil Entry | 8. Cooling | 15. Inspection |
| 2. Uncoiler | 9. Sizing | 16. Ispection Using Jig |
| 3. UTT Weld Join | 10. Turk Heat | 17. Packing & Storage |
| 4. Hoop Cage | 11. Cutting | 18. Final inspection |
| 5. Forming | 12. Inspection, Flaring Test and Flattening Test | 9. Inspection prior to delivery |
| 6. Electric Resistance Welding | 13. Packing and Storage | 20. Delivery |
| 7. Internal Bead Removal | 14. *Cut-to-length | *Upon customer request |
PROCESS FLOW CHART-WELDED AUSTENITIC PIPES
CUT TO LENGTH
Cutting Length | Cutting Tolerance |
|---|---|
| 50 - 100 mm | + / -0.3 mm |
| 100 - 1000 mm | + / -0.5 mm |
| 1000 - 1500 mm | + / -1.0 mm |
| > 1500 mm | + / -1.5 mm |
The quality control at Prestar Precision is very strict. We conduct intermediate test, ensuring the best quality control are being met, targeting the best quality we could offer, to achieve customer satisfaction.
Q.C. Equipment and testing which available at Prestar:
- Tensile test
- Flattening test
- Flaring test
- Bending test
- Micro structure test
- Eddy Current Test
- Hydro test
- Hardness test
QA : LAB TEST & ONLINE QUALITY INSPECTION
Address
Prestar Precision Tube Sdn Bhd (643193-X)
Lot 1298, Rawang Industrial Estate
16 1/2 Miles, Jalan Ipoh
48000 Rawang
Selangor Darul Ehsan, Malaysia.
Telephone
603-6092 5200 (hunting line)
Fax
603-6092 4507
Contact Person / Email
Export Sales: ppt-export@prestar.com.my
Export Sales: alantoh@prestar.com.my
Local Sales : ppt_sales@prestar.com.my
Copyright © 2024 Prestar Resources Berhad 198401010527 (123066-A)